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PARTS FOR 1940-48 EVINRUDE "ZEPHYR" 5.4 HP OUTBOARD MOTORS

The Evinrude Zephyr holds the distinction of being the smallest 4 cylinder production outboard ever built. They were built from 1940 thru 1949. The parts from nine of these opposed four cylinder outboards #4359-02201,#4381 - 01862 & #4404-27108 are all at our Pennsylvania location which is open from April 1st thru September 26th.

NOTE: Our shopping cart adds shipping charges for domestic orders only. We will ship internationally after a request for a shipping quote is made.

RETURN TO JOHNSON/EVINRUDE PARTS INDEX

RETURN TO MASTER PARTS INDEX

Click on any image to enlarge.

Part # Pic 1 Description Year Extra Pics PRICE
  instructions

Operating & General Instructions

Zephyr #4429-4431 (pdf format, 22 pages)

1949* n/a $4.00
  parts list Evinrude Zephyr, # 4402 thru #4405, 5.4 HP Parts Catalog (pdf format, 6 pages) 1946-48 n/a $3.00
  parts list Evinrude Zephyr, #4429-#4431, 5.4 HP Parts Catalog (pdf format, 6 pages) 1949* n/a $3.00
  rewind starter Rewind Starter Assembly 1946-48* PIC#2 $25.00 (SOLD)
  powerhead

Powerhead Assembly

(rotates smoothly with compression)

1946/48*

PIC#2

PIC#3

$55.00
  magneto Magneto Assembly - Coils tested 1946-48* PIC#2 $40.00
  carburetor Carburetor Assembly 1946-48*

PIC#2

PIC#3

$40.00
275043 flywheel

Flywheel

(two available)

1946/48* PIC#2 $16.00
  flywheel Flywheel with Starter Pawls 1946/48* PIC#2 $22.00 (SOLD)
133138 nut

Flywheel Nut

1940/48* n/a $5.00
275167 fuel line

Fuel Line (Tank to Carb)

1945/46* n/a $6.00
225017 fuel line

Fuel Line (tank to carb)

(three available)

1946-48* n/a $6.00
  fuel line Carburetor Line (small) 1946-48* n/a $4.00
275595 tube Carb Overflow Tube 1945/46* n/a $4.00
  overflow

Carb Overflow Tube

(two available)

1946/48 n/a $4.00
200060 support

Muffler Cover

(two available)

1946/48* n/a $19.00
  water tube

Water Tube Assembly

(two available)

1946/48*

n/a $9.00
195646 stern bracket Stern Bracket Assembly 1945/46* PIC#2 $26.00
  stern bracket

Stern Bracket Assembly

(three available)

1946/48* PIC#2 $26.00
  stern bracket

Stern Bracket Assembly

(custom clamp screws)

1946-48* PIC#2 $26.00
  bolt

Tilt Bolt Assy.

(two available)

1948* n/a $4.00
276759 propeller Propeller with Hub 1945/46* PIC#2 $22.00
276759 propeller

Propeller with Hub

(two available)

1946/48* PIC#2 $22.00
200568 hub Propeller Hub 1946/48* PIC#2 $10.00
200670 prop nut

Propeller Nut, Spring & Shear Pin

(three available)

1945-48* n/a $10.00
  swivel bracket Swivel Bracket 1945/46* PIC#2 $16.00
  swivel bracket

Swivel Bracket

(two available)

1946/48* PIC#2 $16.00
  swivel bracket Swivel Bracket / Pivot Post Assembly 1948* PIC#2 $30.00
  lower unit

Lower Unit Gearcase

(two available)

1946/48* PIC#2 $40.00
* lower unit

Lower Unit Assembly a

(two available)

1946/48*

PIC#2

PIC#3

$50.00
276709 driveshaft

Driveshaft Assembly

1945/48* n/a $12.00
276756 mid section Mid Section 1945/46* PIC#2 $14.00
  mid section

Mid Section

(two available)

1946/48* PIC#2 $14.00
275130 muffler

Muffler

(two available)

1945/48* PIC#2 $14.00
200261 exhaust pipe Exhaust Tube 1945/46* n/a $8.00
  exhaust pipe

Exhaust Tube

(two available)

1946/48* n/a $8.00
  link

Throttle advance link

(two available)

1948* n/a $5.00
  prop nut Prop Nut with Spring 1940/41* n/a $10.00
  nut Flywheel Nut 1940/41* n/a $5.00
  hub Propeller Hub Assembly 1940/41* n/a $10.00
  head Gearcase Head 1940/41* n/a $9.00
275149 gas tank Gas Tank Assembly - (small dents) 1946/48* PIC#2 $20.00
  gas  tank Gas Tank Assembly - (no dents) 1946-48*

PIC#2

PIC#3

$26.00
  petcock Fuel Petcock wth Filter 1946-48* n/a $11.50
102352 tiller

Tiller Handle Assembly

(2 available)

1940/41*

PIC#2

PIC#3

PIC#4

$26.00
  propeller

Propeller

1940/41* PIC#2 $18.00
  propeller Propeller with Hub 1940/41*

PIC#2

PIC#3

$22.00
  driveshaft

Driveshaft with Impeller

(3 available)

1940/41* PIC#2 $12.00
  pinion gear Pinion Gear 1940/41* n/a $8.00
  muffler Muffler 1940/41* PIC#2 $15.00
  cover Muffler Cover 1940/41* PIC#2 $19.00
  screws

Muffler Cover Screw Set (15 pieces)

(two sets available)

1940/41* n/a $7.00
  swivel bracket Swivel Bracket Assy. 1940/41* PIC#2 $28.00
  stern bracket

Stern Bracket Assy.

(one clamp pad is missing)

1940/41*

PIC#2

PIC#3

$22.00
  stator plate Stator Plate 1940/41* PIC#2 $11.00
  advance lever Advance Lever Assy. 1940/41* PIC#2 $12.00
  pivot post Pivot Post 1940/41* PIC#2 $18.00
  bearing Pivot Post Bearing Ring 1940/41* n/a $10.00
  pipe Exhaust Pipe 1940/41* n/a $8.00
  mid section Mid Section 1940/41* PIC#2 $14.00
  gas cap Gas Cap 1940/41* n/a $10.00
  filter Gas Tank fuel filter 1940/41* n/a $8.50
  coil Ignition Coil (two available) (tested) 1940/41* n/a $18.00
  condenser Condensers (2) (should have leads replaced) 1940/41* n/a $5.00
  points Point Sets (2) (refurbished) 1940/41* n/a $18.00

(Page updated 9/25/2024)

*will fit other years

If multiple items are ordered, shipping can be combined and a refund sent to buyer.


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For questions or more information, e-mail us at dleonsnyder@gmail.com
or call us: (April 1st - September 26th)  570-925-4419
(October 1st - March 27th)  828-837-6860
cell phone - 570-912-8407